George Cardas was a line engineer for the telephone company, engineering transmission lines, and a semi-professional racing driver before he was a cable maker. With the machinist Mike Colver he applied Golden Ratio proportions to engine and exhaust designs that were sometimes banned in their racing league for being too advantageous, and Bob Graham, who would later draw the Cardas Nautilus logo, designed a logo for Cardas Racing Fuel before there was a Cardas Audio. The idea that would define the company came from hearing conductor glare as harmonic resonance: if every strand in a cable is the same size, every strand rings at the same frequency. In 1983 Cardas assembled the first machinery to wind strands in concentric layers stepped in size by 1.618, and on December 30, 1985 he filed for US Patent 4,628,151, a multi-strand conductor cable with its strands sized according to the golden section, granted on December 9, 1986. The Quadlink cables that carried the idea have been in production in one form or another since the mid-1980s.
Cardas Audio was founded in 1987 in Ontario, California, with the family garage as the laboratory. George's friend Kip Dobler made the prototypes and terminated the first cables while George was still at the phone company, and the first dealer was a local stereo shop owner who was initially reluctant. George took early retirement, and within a year or two he had found the last US copper producer able to draw ultra-pure fine wire to his specification, a mill that was close to closing, and promised it a steady stream of orders; a Southern California cable vendor accustomed to military-scale orders was persuaded to build his designs. A second patent, US 4,980,517 of December 1990, covered the arrangement of larger strands outside and smaller strands inside. Between 1990 and 1992 the company also ran Cardas Records, with George producing and engineering audiophile LPs including Ben Harper and Tom Freund's Pleasure and Pain, recorded with Cardas microphones and Hexlink Golden 5c cables. Hexlink and Golden Cross, the early flagships, were designed to tame the edge of early digital recordings, and Golden Cross remained the top of the line for many years.
In 1992, when the lease on the Upland, California facility came up for renewal, George and Darcy Cardas searched the California and Oregon coasts and chose Bandon, a cranberry town of about 3,300 people on the southern Oregon coast, an hour and a half north of the California border. Most of the staff moved with them, including Bob and Linda Graham; Mary, the eldest daughter, who had run the business side in Southern California, stayed there, and Colleen, the middle daughter, became the manager in Bandon. The Golden 6A power strip of the mid-1990s is the ancestor of today's Nautilus. In a 1996 interview George described the recipe that still holds: extremely soft and pure copper, a Teflon and air dielectric, and new connectors of his own because the industry's were not good enough. By 2005 Golden Reference had replaced Golden Cross at the top of the range, with 816 conductors in twelve bundles and rhodium-plated connectors, and SoundStage! called it consummate; a Cardas headphone cable of 2003 is the ancestor of today's Parsec Headphone.
The company's second patented idea arrived with the Clear line. On April 18, 2008 George Cardas filed for US Patent 7,674,973, the Matched Propagation Conductor, which sets the twist of each strand layer around a Kevlar core so that signal speed in the copper matches the dielectric, curing the time smear that telephone engineers had compensated for with loading coils since 1904. Clear launched in 2010 with speaker cables and interconnects; John Marks reviewed the speaker cable in Stereophile that October and called it the best-sounding cables he had heard. At CES in January 2011 Cardas showed a three-tier line of Clear Light, Clear and Clear Beyond, the Clear Beyond speaker cable as thick as a garden hose, and previewed metal earbuds. The EM5813 Ear Speaker followed in 2013 at $425, with Clear Sky as the most affordable Matched Propagation speaker cable the same year, and Angela Cardas Meredith, the youngest daughter, returned around 2014 to manage the company. In 2015 Clear Reflection replaced Golden Cross and Golden Reference, the A8 earspeakers appeared at $299, and Parsec took over from Quadlink.
For the 30th anniversary in 2017 Cardas introduced the Clear Beyond interconnect at $3,750 a meter, the Iridium line in place of Microtwin and Twinlink, Clear Cygnus in place of Clear Light, and an A8 30th Anniversary Edition; hi-fi+ reviewed the Clear Beyond interconnect that July and recommended it very highly. The Clear Beyond XL power cord, with a toroidal ground filter in its termination, followed in 2018, and Robert H. Levi's 2019 reviews in Positive Feedback called the Clear Beyond phono cables the quietest he had ever used and the interconnects the best wire Cardas had produced. When hi-fi+ visited Bandon in 2019 it found about 15 staff and a lifetime warranty on everything but the earbuds. By then The Absolute Sound had reported that OEM wire, strand and connectors for other manufacturers were the company's largest business. In 2022 John Darko filmed American Made in the Bandon building, following a Clear Beyond speaker cable from braiding to forged connector, and Herb Reichert reviewed Clear Beyond in Stereophile, where it has remained a Recommended Component.
Today Angela Cardas Meredith manages Cardas Audio and George Cardas remains head designer, splitting his time between Bandon and Chapala, Mexico; Josh Meredith handles operations and marketing and Brian Von Bork runs sales. About fourteen people braid the Golden Section conductors on machines modified from century-old designs, build the air-tube suspensions, forge the terminations on the upper speaker cables at 10,000 psi, solder the rest with Quad Eutectic, and hand-assemble the Nautilus strip. The copper is still drawn to George's process at a US mill in the Northeast, from rod mined in the Southwest. The range runs from Crosslink and 101 on Grade 2 copper through Iridium, Parsec, Clear Sky, Clear Cygnus, Clear Reflection and Clear to Clear Beyond, every cable with a lifetime warranty and a trade-in path toward the tier above. For Pearl Audio in Portland, Cardas is an Oregon company a few hours down the coast, and its cables are built by people we can call.